Case Studies:
We fit our product to your machines, flaming up innovating technology! Learn more about our testing below.
Case Studies at PHIR Technologies
Partial Drying of Drink Packs Before Printing
Company
- Large Chinese food producer
- Filling of beverages + dairy products on
numerous production lines - Operates 30 fast (8 packs /sec.) and 50
slow (3 packs /sec.) production lines at
one site
Application
- Cold filling of beverages in drinking cartons leads to
condensation on the surface - Partial drying of the surface before printing the
expiration date - Transport of the cartons with distance, speed depending on the performance of the filling machines
Optimized Approach
- Limiting the air flow to the presence of a drinking
carton sensor detection - Limitation to pressure area offset to sensor signal
- Focusing of the air jet by flat jet nozzle
Improvements Achieved
- Savings potential depends on speed
- Annual savings: 166,400 m3 per slow line ; 112,320
m3 per fast line - Reduction of energy costs by EUR 120,000 p.a.
across all lines - Successfully running for three years
Removal of Adhesions After Bottle Cleaning
Company
- Branch of an internationally active
beverage producer - Reducing energy costs and increasing
sustainability as a corporate objective
Application
- Blowing off remaining adhesions from the surface
after bottle cleaning - Transport of the bottles without interspace
- Vertical blowing downwards on both sides
- Replacement of two open hoses as original solution
Optimization Approach
- Reduction of compressed air consumption by pulsed
compressed air jet , defined frequency (min. 15 - Further reduction of consumption due to higher impulse effect of the pulsed jet
- Branching of the compressed air jet to two flat nozzles
Improvements Achieved
- Reduced compressed air consumption from 130m3/h to 32m3/h
- Annual energy cost reduction of approx . EUR 4,000 at
~EUR 0.02 per m3 compressed air
Contact Us Today
Contact us for your free consultation or quote today on your custom manufacturing needs.